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Custom Two Roll Mixing Mill Water Cooling

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Custom Two Roll Mixing Mill Water Cooling

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Brand Name :	ZL
Model Number :	ZL-3018
Certification :	ISO,CE
Price :	Negotiable
Payment Terms :	T/T,L/C,Western Union
Delivery Time :	15-20 days

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Product Details
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Custom Two Roll Mixing Mill Water Cooling

Our custom two roll mixing mill with water cooling system delivers exceptional performance for masticating and kneading natural rubber, synthetic rubber, EVA, and PVC pellets with various chemical materials. This industrial-grade machine is specifically designed for plastic processing, hot milling, and mixing operations in rubber product manufacturing facilities.

Machine Overview

The core working components consist of two hollow or drilled rollers rotating in opposite directions. The front roller (operator side) features horizontal adjustment capability via manual or electric operation to precisely control roller spacing. The rear roller remains fixed in position. Both rollers are identical in size but operate at different rotational speeds to create optimal shearing action for plasticizing and mixing applications.

Primary Applications

This plastic open two roll mixing mill serves the rubber and plastics industry for polymer mixing applications including PVC and color master batch processing. The system integrates rollers, bearings, gap adjustment mechanisms, electric control systems, and comprehensive safety features.

Key Features

Customizable speed ratio design based on customer formulas and processing requirements
Flexible roll nip adjustment: manual or electric operation options
Annealed frame, frame cap, and base construction for stress relief and durability
Chilled cast alloy iron rollers with 70HB hardness rating
Automated oil/grease lubrication system for easy maintenance and machine protection

Intelligent Control System

Advanced PLC control system with real-time data recording and export capabilities for kneading time, temperature (mixing chamber and rotors), ram pressure, current, torque, and recipe codes. The system supports 20 programmable mixing steps with recipe storage, remote process recipe import, MES communication via Ethernet interface, and includes touch screen operation with reserved control points for future expansion.

Technical Specifications

Parameter	Specification
Model	ZL-3018
Mixed Capacity	0.5-2-3 kgs
Temperature Range	RT ~ 300°C
Temperature Control	LED display with P.I.D control
Heating System	Cylindrical mold heating
Warm-up Time	Room temperature to 150°C: ~20 minutes
Temperature Accuracy	±3°C
Roller Dimensions	Diameter 3.9" * Length 13.7"
Drum Revolution Ratio	Standard 1:1.25
Roller Hardness	HRC 50-60
Power Rating	Approximately 2.8KW
Safety Features	Emergency protection device included
Dimensions (WDH)	9605501150 mm
Power Source	AC 220V/380V, 15A, Single phase
Weight	Approximately 450kg

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Custom Two Roll Mixing Mill Water Cooling System

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